The Industry Leader In Fill Level Inspection

Fill Level Monitoring

Fill Level Monitoring & Inspection

PecoInspX offers class leading fill-level monitors that are easy to use, inexpensive to own, and supported by our award winning service team. Our latest generation of FillTrac fill-level monitors feature an easy to use touch screen interface and are continuously supported by our real-time remote support capability. No matter where you are in the world, our service team is available in real-time to support you.

Accurate and Flexible Fill Level Inspection

The number of applicable situations for fill level monitoring systems is virtually endless, and here at Peco-Inspx we work with vast array of companies with each having differing project specifications. When we designed the PecoInspx FillTrac system our goal was to make a machine to handle any application:

  1. Accurate and Flexible Fill Level: Detect fill-level differences down to 1mm in fluid height.
  2. Headspace Verification: Measure container head space down to 1mm.
  3. Minimum Solids Content Verification: For applications where solids are added to the container prior to liquid fill, the FillTrac can readily measure solid and liquid fill levels.
  4. Under and Overfill: The FillTrac accurately measures over and underfill and accurately ejects mis-filled containers.
  5. Sampling: The FillTrac can perform on demand on programmed sampling on the basis of filler valve location.
  6. Filler Valve Monitoring: The FillTrac can measure the accuracy of each filler valve and highlight those valves needing maintenance.

Fill Level Monitoring – Specific Applications

Interested in learning a little more about fill level inspection and directly how it applies to your specific industry? Here are links to individual pages that will provide a little more detail on fill level monitoring and check weighing inspection:

  1. Low fill and missing Crown inspection for beer bottles
  2. Minimum solids verification for tomatoes
  3. Retort protection with overfill monitoring
  4. Minimum headspace for proper retort cooking

Fill Level Monitoring vs
Check Weighing Inspection.

For many applications, fill-level monitoring (either through a dedicated fill level monitor or a full container X-Ray system) offers a superior method of determining contents level compared to checkweighing. The specific advantages of fill-level monitors are:

  1. High Speed Operation: Fill-level monitors can easily operate at speeds over 1000 containers per minute. Only specialized checkweighers are capable to such performance.
  2. Small Footprint: Fill-level monitors require as little as 130mm of line space – a fraction of what is needed for a checkweigher.
  3. Cost Effective: A fill-level monitor costs a fraction of a high-speed checkweigher and fill-level monitors are practically maintenance free.

If you’re unsure which is the appropriate system/s for you company needs, send us a quick message and we’ll be happy to assist you – even if it means directing you to another company.

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