Fill Level Monitoring

Fill Level Monitoring & Inspection

PecoInspX offers class leading fill-level monitors that are easy to use, inexpensive to own, and supported by our award winning service team. Our latest generation of FillTrac fill-level monitors feature an easy to use touch screen interface and are continuously supported by our real-time remote support capability. No matter where you are in the world, our service team is available in real-time to support you.

Accurate and Flexible Fill Level Inspection
The number of applicable situations for fill level monitoring systems is virtually endless, and here at Peco-Inspx we work with vast array of companies with each having differing project specifications. When we designed the PecoInspx FillTrac system our goal was to make a machine to handle any application:

x-ray inspection

Accurate and Flexible Fill Level

Detect fill-level differences down to mm in fluid height.

Under and Overfill

The FillTrac accurately measures over and under-fill and accurately ejects mis-filled containers.

Headspace Verification

Measure container head space down to 1mm.


The FillTrac can perform on demand on programmed sampling on the basis of filler valve location.

Minimum Solids Content Verification

For applications where solids are added to the container prior to liquid fill, the FillTrac can readily measure solid and liquid fill levels.

Fill Valve Monitoring

The FillTrac can measure the accuracy of each filler valve and highlight those valves needing maintenance.

Fill Level Monitoring – Specific Applications

Wondering how fill-level inspection relates to your specific industry? Here are some of the many common fill-level monitoring and check weighing inspection needs that the FillTrac is designed to address:

Low fill and missing Crown inspection for beer bottles

Minimum solids verification for tomatoes

Retort protection with overfill monitoring

Minimum headspace for proper retort cooking



For many applications, fill-level monitoring (either through a dedicated fill level monitor or a full container X-Ray system) offers a superior method of determining contents level compared to checkweighing. The specific advantages of fill-level monitors are:

High Speed Operation

Fill-level monitors can easily operate at speeds over 1000 containers per minute. Only specialized checkweighers are capable to such performance.

Small Footprint

Fill-level monitors require as little as 130mm of line space – a fraction of what is needed for a checkweigher.

Cost Effective

A fill-level monitor costs a fraction of a high-speed checkweigher and fill-level monitors are practically maintenance free.

If you’re unsure which is the appropriate system/s for you company needs, send us a quick message and we’ll be happy to assist you – even if it means directing you to another company.

Popular X-ray Inspection Systems

X-Ray Inspection

High-performance side-view & top-view X-ray inspection platforms for food, beverage and pharmaceutical applications.

Fill Level Monitoring

Reliable fill level monitors for any filling and headspace monitoring application, including automated sampling and advanced data analytics.

Other Solutions

Advanced solutions including seal/pouch inspection, ejectors & diverters, container stops, controllers, reject coders and dud detectors.